Skip to product information
Red metal hasp BLT 005 shown upright displaying 25mm jaw opening for group lockout with multiple LOTO padlocks

LOTO Metal Hasp 25mm Opening

BLT 005

$9.95 AUD

The BLT 005 LOTO Metal Hasp 25mm measures 40 x 115mm and enables group lockout with multiple padlocks attached simultaneously. This metal hasp blocks access to equipment during maintenance and keeps your lock out tag out procedures compliant with workplace safety regulations. Compliant with AS4024.1603.

Quantity: 1

Product Size: 40 x 115mm

Finish: Metal. Interlocking Holes. Group Lockout. Flat Pack.

The BLT 005 LOTO Metal Hasp 25mm Opening is designed for securing energy isolating mechanisms in Australian industrial workplaces where multi person lockout is critical to worker protection during maintenance. This metal hasp provides industrial personnel including maintenance technicians, electricians, machine operators, and contractors with a group lockout solution that allows multiple padlocks on a single isolation point. Manufactured from durable galvanised metal with 25mm opening and 10.5mm lock hole, the LOTO Metal Hasp ensures secure multi person isolation in harsh Australian conditions. Each hasp measures 40 x 115mm, making it ideal for valve lockout, switch isolation, and group lockout tagout procedures across construction, mining, and manufacturing environments.

The BLT 005 features durable galvanised metal construction that withstands harsh industrial environments whilst maintaining structural integrity during lockout procedures. The 25mm opening accommodates various valve handles, switch levers, and isolation mechanisms, whilst the 10.5mm lock hole accepts multiple standard lockout padlocks, supporting comprehensive multi person lockout protocols. The compact 40 x 115mm size allows application on confined isolation points, ensuring all workers can apply their personal locks during group maintenance activities common in Australian industrial facilities.

Specifications:
Product Code: BLT 005
Size: 40 x 115mm
Material: Galvanised metal
Opening: 25mm
Lock Hole: 10.5mm
Features: Durable galvanised construction, multi person lockout capability

Applications:
The LOTO Metal Hasp 25mm Opening is commonly used for valve lockout procedures, switch isolation during maintenance, multi person lockout systems, group lockout tagout compliance, circuit breaker group isolation, and team maintenance activities across Australian industrial sites.

Why Choose This Product:
100% compliant with Australian lockout tagout standards, manufactured from durable galvanised metal for long term reliability, supports multi person lockout for comprehensive worker protection, available for fast Australia wide delivery, and essential for group isolation procedures.

Frequently asked questions

What is a lockout hasp and how does it enable group lockout procedures?

A lockout hasp is a device that clamps over an isolation point and has multiple holes allowing several workers to each apply their own padlock, ensuring equipment cannot be re-energised until every worker has removed their personal lock. This is essential for group lockout where multiple tradespeople from different departments work on the same machine, as it guarantees each person has positive control over their own safety regardless of what others do. Without a hasp, only one worker could lock the isolation point, creating the unacceptable situation where that person could restore energy whilst others are still working. Hasps typically accommodate 4 to 8 padlocks depending on size, with larger hasps or multiple hasps linked together for situations involving more workers.

How many padlocks can fit on a standard LOTO hasp?

Standard lockout hasps typically accommodate 4 to 6 padlocks simultaneously, whilst heavy duty industrial hasps can hold 8 to 12 or more padlocks depending on the jaw size and hole spacing. The limiting factor is the physical space available for padlock shackles to fit through the holes without interfering with each other. For procedures requiring more workers than a single hasp can accommodate, you can link multiple hasps together by installing them sequentially where the jaw of the second hasp clamps over the first hasp's jaw, effectively multiplying the available locking points. When selecting hasps, consider both your typical group size and peak situations like major shutdowns where you might have contractors in addition to your regular maintenance crew, and ensure you have hasps that can handle these maximum scenarios.

Can lockout hasps be used on any type of isolation device?

Lockout hasps can be used on most isolation devices that have a mechanism the hasp jaw can clamp onto, including circuit breaker toggles, valve handles, disconnect switches and other energy isolating points, but you must verify the hasp jaw opening fits your specific device before relying on it. Hasp jaws typically range from 25mm to 50mm diameter, which suits most common isolation points, but some equipment has oversized handles or unusual shapes that require specialised hasps. The hasp must fit securely enough that it can't slip off and must physically prevent the isolation device from moving into the on or open position. For isolation points without suitable clamping features, you may need different lockout devices like valve locks, plug locks or circuit breaker lockouts instead of trying to force an incompatible hasp to fit.

What happens if someone needs to be locked out but the hasp is already full?

If a hasp is full and another worker needs to lock out, the immediate solution is to add a second hasp by installing it over the first hasp's jaw, effectively chaining them together and doubling the available lock points. This is a normal and accepted practice in group lockout procedures. Alternatively, if hasps can't be chained due to space constraints, use a lockout box where all workers place their padlocks on the box which contains the key or handle to the isolation device. Never proceed with work if you can't apply your personal lock, never share locks between workers and never assume you're safe just because someone else locked out the equipment. Each authorised worker must have their own lock in place before starting work, so having spare larger capacity hasps available is good planning for complex jobs involving many tradespeople.

How should lockout hasps be stored and maintained between uses?

Lockout hasps should be stored in designated lockout stations, shadow boards or LOTO kits where they're immediately available when needed, protected from damage and can be inspected regularly for wear or damage. Keep hasps clean and free from grease, paint or debris that could prevent proper jaw closure or make padlocks difficult to insert. Periodically inspect hasps for bent jaws, cracked bodies, damaged holes or worn components that could compromise their function, and immediately discard defective hasps rather than attempting repairs. Powder coated or plastic bodied hasps may chip or crack over time, whilst aluminium hasps can be scratched or gouged if dragged across concrete or dropped on metal surfaces. Tag damaged hasps clearly and remove them from service so workers don't grab an unreliable hasp in an emergency or hurried situation.